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Special Machine Building

Special Machine Building – Individual systems for your production

INKA System GmbH is your experienced partner in special machine building. With decades of project experience across a wide variety of industries, we develop tailor-made machine solutions that combine the highest precision with innovative control technology. Our special-purpose machines are matched exactly to your processes and requirements – from planning through to handover of the ready-to-operate system. Our scope of services in special machine building

  • Development and design of individual machines
  • Preparation of project plans based on your specifications
  • Conception and construction of custom feeding technology
  • Control-cabinet construction including wiring
  • Integration of modern measurement and inspection technology
  • Implementation of flexible robotic solutions
  • Programming of control technology and visualisation
  • Final assembly, commissioning, and trial operation
  • Instruction and training of your personnel
  • Provision of the function-tested system for integration into your production

In addition we offer the professional overhaul and modernisation of existing systems – including adaptation to the current state of the art. With strong technical expertise, focused execution, and flexible project management, we are your reliable partner for demanding automation solutions in mechanical engineering.

Example projects

Camshaft line Location: Shanghai

Inka Maschinen Sondermaschinenbau 1

Lamp-strip assembly line Location: Germany

Inka Finamedia 0618 02 Za 1024x767

Fully automatic laminating line

Application: The laminating line (also called a laminating machine or gluing unit) processes single-sided rolled corrugated board into stable boards and packets. Roll webs are cut to length, bonded with dispersion adhesive, and stacked to the desired board thickness. The machine is used in the corrugated and packaging industry, among others, for the production of packaging materials. Equipment: The fully automatic laminating line from INKA System GmbH stacks up to 240 layers per hour — equivalent to roughly 310 m of corrugated board for a board length of 1.3 m. INKA System produces a standard version as well as versions tailored to specific customer and product requirements. The line processes rolled corrugated board with the following specifications:

  • Flute types: K (fine flute), A (medium flute), C (coarse flute), B (maxi flute)
  • Paper and board grades: test liner, kraft liner, schrenz (recycled), corrugated medium

For time-saving roll changes, the controlled unwind unit is equipped with two roll holders. From there, the corrugated board is fed into the cut-to-length unit consisting of cross-cutter and perforation-blade beams. For optional longitudinal perforations, the blade beams are freely adjustable and can be set up outside the line without interrupting production. An integrated suction element automatically removes the edge trim. The following settings can be made for the corrugated boards:

  • Length: 800 mm to 1300 mm
  • Width: 2400 mm
  • Thickness: freely selectable

The consistent application of dispersion adhesive on each layer is ensured by the extendable doctor-blade gluing unit. This allows cleaning without time-consuming and costly disassembly. After adhesive application the boards are stacked and pre-pressed before being moved into the finish-press unit. A destacker with vacuum lift makes the final removal easier. Further specifications:

  • Footprint of the line (L × W × H): 19 m × 6 m × 4 m
  • Power supply: 400 V
Kaschieranlage Presseinheit 800x800

Further examples of realised special-purpose machines

  • Longitudinal transfer lines
  • Rotary indexing machines
  • Cam-driven assembly machine for spray heads (output: 240 parts/min)
  • Special-purpose machines for motor housings produced from pre-stamped blanks
  • Stamping-and-bending machine for the production of spring contacts
  • Strip-cutting line with variable lengths
  • Special machine for permanent bonding and UV curing
  • Semi-automatic assembly lines with process integration
  • Edge indexing line for assembling contacts into connectors
  • Assembly machine with integrated stamping technology
  • Cam-driven longitudinal transfer assembly line
Together to the right system solution – start your project with us today.



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